萨福铝焊机说明书
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铝焊机的使用方法
铝焊机是一种专门用于焊接铝材的设备,使用方法如下:
1. 准备工作:将铝焊机放置在稳定的工作台上,并将电源线插入电源插座。
同时,确保焊接区域干净无尘,以免影响焊接质量。
2. 调整焊接参数:根据焊接材料的厚度和焊接要求,调整焊接机上的焊接参数,如焊接电流、焊接电压、焊接速度等。
3. 准备焊接材料:将需要焊接的铝材切割成所需的尺寸,并清理焊接区域,去除氧化层。
4. 连接电源:将焊接电源线连接到铝焊机的电源接口。
确保连接牢固,以免出现电流不稳定或漏电的情况。
5. 开始焊接:在铝材的焊接区域涂抹一层焊接剂,以提高焊接质量。
然后,将焊枪对准焊接位置,用适当的焊接速度将焊丝引入焊缝中。
同时,保持稳定的焊接速度和焊接压力,以保证焊接效果。
6. 完成焊接:焊接完成后,及时关闭铝焊机,拔掉电源插头,并将焊接设备归位。
同时,检查焊接质量,确保焊接无缺陷。
需要注意的是,焊接铝材时需要注意保持焊接区域的干燥和清洁,适当调节焊接参数,选择合适的焊丝和焊剂,以获得高质量的焊接效果。
同时,操作时应注意安全,避免触碰热焊接部分,戴好防护眼镜和手套等个人防护装备。
铝合金专用焊机操作规程铝合金专用焊机操作规程铝合金焊接是一种常见的金属焊接方法,焊接操作过程需要严格遵守操作规程,以确保焊接质量和工作安全。
一、一般要求1. 操作人员必须接受相关的培训和考核后,才能进行焊接操作。
2. 在使用焊机前,必须检查焊机的工作状态是否良好,确保各项安全装置正常。
3. 在操作过程中,应穿戴好防护设备,包括焊接面罩、手套、焊接服等。
4. 在进行任何操作前,必须确保周围环境干燥、清洁,并远离易燃物。
5. 在焊接过程中,应保持操作区域的整洁,防止绊倒或造成其他事故。
二、焊接准备1. 在焊前,必须对要焊接的工件进行清洁和预处理,去除表面的油污、氧化物等。
2. 根据焊接工艺要求,选择合适的焊接材料和焊丝。
3. 检查焊机的电源和地线是否连接良好。
4. 调整焊机的电流参数和焊接时间,确保焊接效果和焊接速度。
5. 根据工件的大小和形状,选择合适的焊接工艺,包括手工焊、自动焊等。
三、焊接操作1. 在进行焊接时,必须将焊机放置在平稳的工作台上,并固定焊机,确保焊接过程的稳定性。
2. 选择合适的焊接方式,将工件与焊丝接触,并保持适当的接触力。
3. 启动焊机,根据工艺要求选择适当的焊接参数,包括电流、保护气体流量等。
4. 焊接过程中,应保持焊枪与工件垂直,并保持一定的焊接速度,以避免过多的热输入。
5. 在焊接过程中,应密切注意焊接参数的变化,如电流、电压等,并及时调整焊机的参数,以确保焊接质量。
6. 当焊接结束后,应关闭焊机的电源,并等待焊机冷却后才能进行下一步操作。
四、焊后处理1. 焊接结束后,应对焊缝进行清理和整形,去除焊接过程中产生的焊渣、氧化物等。
2. 根据焊接工艺要求,对焊接缺陷进行修复和处理。
3. 对焊接后的工件进行检测,确保焊接质量和工件的使用性能。
4. 在焊接完毕后,将焊机和工作区域进行清理,收拾好工作台和工具。
5. 定期对焊机进行维护保养,包括清洁、润滑等工作,确保其正常运行。
以上是一个1200字的铝合金专用焊机操作规程,希望对你有帮助。
法国沙福焊机420说明书Digipuls l 420焊机特点简介:1.全数字化控制逆变脉冲MIG/MAG焊机,控制精确,欧洲新科技2.人性化设计,符合人体工程学,并荣获法国JANUS工业设计大奖3.GENIUS专家系统,旋钮选择,操作简单;数字显示4.多项专利技术,保证优良焊接质量:冷双脉冲CDP:自动将两个焊接程序排序,从而限定热输入量,并且可获得与TlIG 焊相媲美的焊缝外观;适合薄板焊接;防止变形;快速短弧:在颡粒过渡电流区间实现短路过渡,增加了短路过渡的电流区间,提高焊接速度,减少变形和飞溅,降低烟尘散发4阶模式:可按动焊枪开关调节焊接电流,可调用最多4个设定好的焊接电流5.MIG钎焊:适合电镀金厘薄板焊接,焊缝允许公差很大,减少变形6.提高逆变频率到200K赫兹,加快焊机反映速度;减少实际输出误差;7.可配数字显示焊枪:焊接过程中可调节电流大小,并可调用焊接程序8.设备本身带有超过150条的焊接专家程序。
焊机可存储100条焊接程序9.可用于手工焊。
自动焊,适合焊接所有金厘;10.2T,4T,点焊,4阶模式,双脉冲等多种焊接循环11.可配推拉丝焊枪和内置遥控器的液晶数显焊枪12.送丝机:全封闭式四轮驱动,送丝稳定、精确;全部为金厘结构,安全可靠,结实耐用;双送丝轮槽1.0/1.2并可调节送丝速度,电弧长度或者电弧电压;选择专家程序;—体化设计、体积小、重量轻具有快送丝功能;标准欧式焊枪接口13.标准配置10米中间导线,其他2到25米的中间导线可选,专门配置特制织物加强型橡胶护套,可吸收气管上的潮气;中间导线两端分别有快速接头;选配20米线的遥控器,进行远程控制调节;14.焊前检气功能;开机自动检测;数字显示焊接参数;错误信息提示;锁定焊接参数(防止改动);15.可远程下载专家程序,随时更新焊接软件。
CLASSIC ®III & CLASSIC ®III DFor Machines with Code Numbers 10033, 10061, 10072 or 10156Supersedes IM482IM529-AOctober, 1999Safety Depends on YouLincoln arc welding equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part.DO NOT INSTALL,OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT.And, most importantly, thinkbefore you act and be careful.Mar ‘95Mar. ‘93for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric C ompany product ••• as much pride as we have in bringing this product to you!Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.The level of seriousness to be applied to each is explained below:vvviTECHNICAL SPECIFICATIONS – CLASSIC III AND IIID Machine*Based on a 10 min. period.@Meets Canadian StandardsProduct Name Description Horsepower OperatingSpeedsDisplacement Ignition CapacitiesClassic III Classic III D4 Cylinder4 CycleWater-CooledGasoline EngineCast Iron Cylinder,Block/Crankcase4 Cylinder4 CycleWater-CooledDiesel EngineCast Iron Cylinder,Block/Crankcase45 HP@ 1700 RPM38.9 HP@ 1700 RPMFull Load:1725 RPMHigh Idle:1800 RPMLow Idle:1350 RPM164.7 Cu In(2.7 ltrs)Distributor TypeElectronicDieselFuel:15 Gals (57 Ltrs)Lubricating Oil:7.0 Qts (6.7 Ltrs)Coolant:9.3 Qts (8.8 Ltrs)EngineB AWire Feed Module (K623-1) - Provides constant voltage (C V) output with improved arc stability for Innershield welding. Excellent for MIG welding. Recommended wire feeders are the LN-7, LN-23P and LN-25. (Factory installed on the K1428-3 and K1433-2).NameplatesWhenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replace-ment item number.I = Inspect C = Clean R = Replace NOTES:(1)Consult Engine Operators Manual for oil recommendations.(2)Or equivalent.(3)First inspection after 50 hours; every 500 thereafter.(4)Gasoline engine only.(5)Diesel engine only. (Welder Code Numbers 10061 and below)(6)Diesel engine only. (Welder Code Numbers above 10061)(7)Consult Engine Operators Manual for additional maintenance schedule information.5-6-94C S20919-1TROUBLESHOOTINGHave qualified personnel do the troubleshooting work. Turn the engine off before working inside the machine. In some cases, it may be neces-sary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is com-plete. Always use the greatest care when work-ing near moving parts.Do not put your hands near the engine cooling blower fan. If a problem cannot be corrected by following the instructions, take the machine to the nearest Lincoln Field Service Shop.------------------------------------------------------------ELECTRIC SHOCK can kill.•Do not touch electrically live parts or electrode with skin or wet clothing.•Insulate yourself from work and ground• Always wear dry insulating gloves.EXHAUST can kill.Use in open, well ventilated areas or vent exhaust outside.------------------------------------------------------------------------MOVING PARTS can injure.•Do not operate with doors open or guards off.• Stop engine before servicing.• Keep away from moving parts.------------------------------------------------------------------------See additional warning information at the front of this operator’s manual------------------------------------------------------------(1)FLASHING THE FIELDS:1.Stop the engine welder and remove the cover from the exciter.2.Turn the “Fine Adjustment Control” (rheostat) to “100” on the dial.ing a 12 volt automotive battery, connect it’s negative terminal to the negative brushholder. Thenegative brushholder is the one nearest to the rotor lamination. See the wiring diagram. With theengine NOT running, touch the positive battery terminal to the positive brushholder. Remove thebattery from the circuit.4.Replace the exciter cover. Start the welder and the generator voltage should build up.ENGINE TROUBLESHOOTING - (TM27 Gasoline Engine Only)**See engine manual.L 9260C L A S S I C I I ID W I R I N G D I A G R A ME : T h i s d i a g r a m i s f o r r e f e r e n c e o n l y . I t m a y n o t b e a c c u r a t e f o r a l l m a c h i n e s c o v e r e d b y t h i s m a n u a l . T h e s p e c i f i c d i a g r a m f o r a p a r t i c u l a r c o d e i s p a s t e d i n s i d e a c h i n e o n o n e o f t h e e n c l o s u r e p a n e l s . I f t h e d i a g r a m i s i l l e g i b l e , w r i t e t o t h e S e r v i c e D e p a r t m e n t f o r a r e p l a c e m e n t . G i v e t h e e q u i p m e n t c o d e n u m b e r ..Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry.This printing will go fast so don’t delay. Place your order now using the coupon below.The hardbound book contains over 750 pages of welding information, techniques and procedures. Much of this material has never been included in any other book.A must for all welders, supervisors, engineers and designers. Many welding instructors will want to use the book as a reference for all students by taking advantage of the low quantity discount prices which include shipping by 4th class parcel post.$15.00postage paid U.S.A. MainlandHow To Read Shop DrawingsThe book contains the latest information and application data on the American Welding Society Standard Welding Symbols. Detailed discussion tells how engineers and draftsmen use the “short-cut” language of symbols to pass on assembly and welding information to shop personnel.Practical exercises and examples develop the reader’s ability to visualize mechanically drawn objects as they will appear in their assembled form.187 pages with more than 100 illustrations. Size 8-1/2” x 11”Durable, cloth-covered board binding.$4.50postage paid U.S.A. MainlandNew Lessons in Arc WeldingLessons, simply written, cover manipulatory techniques;machine and electrode characteristics; related subjects,such as distortion; and supplemental information on arc welding applications, speeds and costs. Practice materials,exercises, questions and answers are suggested for each lesson.528 pages, well illustrated, 6” x 9” size, bound in simulated,gold embossed leather.$5.00postage paid U.S.A. MainlandNeed Welding Training?The Lincoln Electric C ompany operates the oldest and most respected Arc Welding School in the United States at its corporate headquarters in C leveland, Ohio. Over 100,000stu-dents have graduated. Tuition is low and the training is “hands on”For details write:Lincoln Welding School 22801 St. Clair Ave.Cleveland, Ohio 44117-1199.and ask for bulletin ED-80 or call 216-383-2259 and ask for the Welding School Registrar.Lincoln Welding SchoolBASIC COURSE $700.005 weeks of fundamentalsThere is a 10%discount on all orders of $50.00 or more for shipment at one time to one location.Orders of $50 or less before discount or orders outside of North America must be prepaid with charge, check or money order in U.S. Funds Only.Prices include shipment by 4th Class Book Rate for U.S.A. 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Orders)CHECK ONE:Name:_______________________________________________Please Invoice (only if order is over $50.00)Address:_______________________________________________Check or Money Order Enclosed, U.S. Funds only _______________________________________________Credit Card - Telephone:_______________________________________________Signature as it appears on Charge Card:Account No.Exp Date|_|_||_|_|______________________Month YearUSE THIS FORM TO ORDER:Order from:BOOK DIVISION, The Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199BOOKS OR FREE INFORMATIVE CATALOGS Telephone: 216-383-2211 or, for fastest service, FAX this completed form to: 216-361-5901.Lincoln Welding School Titles:Price Code QuantityCost(ED-80)New Lessons in Arc Welding $5.00L Seminar Information Procedure Handbook “Twelfth Edition”$15.00PH (ED-45)How to Read Shop Drawings $4.50H Educational Video Information Incentive Management $5.00IM (ED-93) A New Approach to Industrial Economics $5.00NA James F. 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焊接机操作说明一、概述焊接机是一种用于将金属材料连接在一起的设备。
本操作说明旨在指导用户正确操作焊接机,以确保安全和高效的焊接操作。
二、安全注意事项在操作焊接机之前,请务必遵守以下安全注意事项:1. 确保操作环境通风良好,避免产生有害气体。
2. 戴上适当的防护设备,如焊接面罩、防火服、耐热手套等。
3. 如果使用电焊机,请确保电源线和接地线连接正常。
4. 不要在有易燃或易爆物体附近进行焊接操作。
5. 在操作期间,确保周围没有杂物或易燃物。
三、操作步骤以下是使用焊接机的基本操作步骤:1. 准备工作:a. 检查焊接机的电源线和接地线是否正常连接。
b. 选择适当的焊接电流和电压,根据焊接材料和厚度进行调整。
c. 检查焊接机的电极是否磨损或腐蚀,如有需要及时更换。
2. 开启焊接机:a. 打开焊接机的主电源开关。
b. 检查焊接枪是否正常连接到焊接机。
3. 调整焊接参数:a. 根据需要调整焊接机的工作模式和参数,如焊接电流、电压和极性等。
b. 根据焊接材料和工艺要求,选择适当的焊接材料和焊丝。
4. 进行焊接操作:a. 将焊接枪对准待焊接的材料,并保持合适的角度和距离。
b. 按下焊接枪的启动按钮,开始进行焊接操作。
c. 确保焊接过程中焊丝和工件的接触良好,保持焊接速度均匀稳定。
d. 焊接完成后,松开焊接枪的启动按钮,停止焊接操作。
5. 关闭焊接机:a. 关闭焊接机的主电源开关。
b. 等待焊接机冷却后,进行必要的清洁和维护工作。
四、维护保养为了确保焊接机长期稳定运行和延长使用寿命,应进行定期的维护保养工作:1. 清洁工作:a. 关闭焊接机并断开电源,等待其冷却后进行清洁工作。
b. 使用干净的布清洁焊接机表面和焊接枪,确保无灰尘或杂物积聚。
2. 检查电极:a. 检查焊接机的电极是否磨损或腐蚀,如有需要及时更换。
b. 检查电极的紧固情况,确保电极安装牢固可靠。
3. 定期检查:定期检查焊接机的各个部件和连接线路,确保无松动或损坏的情况。
半自动单点电池点焊机操作说明书(电气)OPERATION INSTRUCTIONS!使用前先详细阅读操作说明书或者在有专业技术人员指导下进行操作。
目录一安全防范1.1 安装安装点附近不要堆放易燃品。
否则,可能引起火灾。
搬运时一定要抓紧支撑部分。
否则,可能有跌倒损坏危险。
请防止外部异物进入到设备内部。
否则,可能引起短路。
请确保接地良好。
否则,可能引起电击或火灾。
布线必须由合格的电气专业人员作业。
否则,可能引起电击或火灾。
请确保安装空间有良好的通风条件,避免运行环境中有灰尘、腐蚀气体、易燃气体等。
避免安装空间有震动,不牢固。
否则,可能引起短路或损坏。
请确保电压、气源满足以下条件:电源1Φ+N AC220V,50/60Hz,3kW气源0.15~0.2Mpa1.2 操作断开输入电源超过10 分钟后,再进行维护和检查。
否则,有电击危险。
请确保由合格电气操作人员在经授权后进行维护、检查和更换零件。
否则有电击危险。
不要用湿手操作。
否则,有电击危险。
请确保接地良好。
否则,可能引起电击或火灾。
通电状态下不能接触设备内部配件。
否则,可能引起电击。
发热组件温度非常高,请不要触及。
否则,有烧伤的危险。
二安装使用条件2.1 安装条件2.2 使用环境三操作说明3.1 系统上电1)确认机台电源线、气源(空压机)电源线及米亚基焊接主机电源线已正确连接;2)确认机台断路器处于接通状态,且气源开关和米亚基焊接主机的电源开关处于ON状态;3)按下操作面板箱上的电源开关,并确认红色电源指示灯点亮;4)待操作面板箱上的触摸屏显示如图3.1所示的开机画面时,表示系统已上电完成。
3.2 系统初始化系统上电完成后,触摸屏会显示如图3.1所示的开机画面。
此时会显示机台当前状态为“等待初始化”状态,长按屏幕左下方的“一键复位”按钮1秒,待“一键复位”按钮显示为绿色黄色“复位中”时,机台开始初始化,即复位伺服电机位置及扫描焊接主机是否正常。
图3.1 系统开机画面系统初始化时,若没有接通焊接机电源,则会弹出如图3.2所示的米亚基初始化失败提示窗,如果是正常作业,则需要确认米亚基焊接主机是否已经正常供电;如果只是进行对位测试,则只需长按窗口右下方的“跳过自检”按钮直至窗口自动关闭为止即可。