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Final Eng. Sign-off
FMEA/DVP&R Creation
Verification
Confirmation
100%PSW
Manuf. Strategy
Manufacturing Plan & Design (Tools and Equipment) Development
Production Launch Dev.
Vehicle Level System Level
VERIFY LAUNCH
Sub-system Level
Component
DESIGN
2
Generic FPDS Timing & Scaleability
Milestone(Reviewed by senior Management)
Team Event
˙Incremental timing (applies to S4-S6 between <SI> and <SI>) is up to 2 mo.(total)for multi-body styles or 1 mo. for multi-brands.
Scale Vehicle Change(s)
AP2 Prototype Phase
AP3 Prototype Phase
Pre-Prod. Builds
P/T Commodity Design
P/T Program Specific Design
Powertrain (P/T) Calibration
P/T Certification
DEFINE
P
K O
S
S
1/
I
2
S C
PH
PA
S
T
PR
S6/P6 52 49/45 42 36 33.5 30 25.5 19
CP
CC
14.5 8
LR
LS
4.5 3.25
J 1
0
S5/P5 50.2 47/43 41 36 33.5 30 25.5 19 14.5 8
4.5 3.25 0
S4/P4 43 40
37 34 32
28.5 25 18.5 14 8
4.5 3.25 0
Notes
Scale
S3/P3 38 33 S2/P2 28 … S1/P1 21 …
32 30 30 25.5 … … 19 … …
25 25 18 14 8
24 17 13 10 6
18 14 11 8
5
4.5 3.25 0
3.5 …
0
3.5 …
FPDS
What is FPDS?
The vision of the Ford Product Development System is to document the process tasks and deliverables necessary to develop and launch a vehicle. Team events and milestones are defined to communicate progress at various points throughout the product development process. Each process task is related to at least one deliverable and a process description sheet. Currently,there are a total of 1058 tasks and 1249 deliverables in FPDS. The process tasks and deliverables are logically linked to create generic MS Project work plan templates for large (S3-S6) and small scale (S1-S2)programs. FPDS is utilized by the following brands: Ford,Lincoln,Mercury,Jaguar, and Land Rover.Mazd1a and Volvo each utilize a unique development process.
Generalized Process Flow (for reference only)
KO
PS1/2
SI
SC
PH
PA
ST
PR
CP
CC
LR
LS
J1
Vehicle Program [timing] Plan
Market Research (Qual.)
Market Research (Quantitative)
Powertrain Change(s)
6
All New Vehicle
New Engine / Combustion, New Trans/ Powerflow
5
New Exterior, modified lower structure Major Engine / Trans Upgrade, 1st Use Emissions
0
˙Program scaleability is based on degree of Vehicle & P/T changes. ˙The combined scale assignment determines milestone timing.
˙(KO)precedes <SI> by 3 to 10months(or more) depending on program issues and cycle plans timing.
Management Drive
Mgmt. & Cust. Drive
Supplier Sourcing Process
Target Agreements
P-Authority Release
Functional Targets Development
Preliminary Eng. Sign-off
Appearance Concepts
Theme(s) Dev.
Single Theme
Surface Dev. & Release
Package Concepts
Develop Vehicle Package & 3D Designs
Confirm Pkg.
CP ProBiblioteka Baiduotype Phase
AP0 &AP1 Prototype Phase
