Kaizan Events Single Process Value Stream MRP2 Manufacturing KPI’s 1 2 JIT 3 JIS 4 5 6 JIT / JIS / AAA-XSX 001 002 003 …… 106 107 JIT ... JIT 01 02 03 04 05 06 07 08 09 ... +3 • • • • • 12345678 99 100 100 1000 9.33 10157 2.9 10147 12345678 99 100 • • • • GPS 2.5 01 02 03 04 05 06 ... x x - x - - - - - - x - - - x x - x - - x x x x - x .. x - .. - - .. x x .. x - .. x x .. “” 1 2 Line1 // (JIT) Summarized JIT Call 12345678 99 100 GPS 2.5 03 04 05 06 07 08 ... x x - x - - - - - - x - - - x x - x - - x x x x - x .. x - .. - - .. x x .. x - .. x x .. • • JIT • JIT • JIT JIT Milk run 23 1 12 12 JIT ASN’s Customer Stock Updates KANBAN Signals ASN’s Order Confirmations Supplier Stock Projection With Min/Max Supplier Stock, Receipts & Requirements SAP SNC SNC Document exchange through EDI still expensive Supplier extranets showing strong adoption and growth Pilots in process collaboration with selected suppliers (SMI) Milk Run ASN) SAP ASN > < JIS < / JIT ERP > 11 22 33 44 55 66 77 8 11 22 33 44 55 66 77 88 99 C1 C2 C3 C4 C5 C6 C7 C8 • • / = ( ) “” MRP A BC DE A MRP C A MRP E MRP MRP Today • MRP • ? ? E D C B Kanban 3 Kanban 2 Kanban 1 100 ERP / SCM (kanban, JIT, JIS)“ ” Decision Modelling and Simulation Adaptive Supply Chain / Decision System Metrics and KPI’s Supply Chain Interoperability Lean Network Events Integrated Value Stream Analysis JIT JIS ASN ASN JIT A viable long-term strategy for supplier collaboration & communication involves multiple (simultaneous) interaction channels SUPPLIER INTERACTIONS TODAY Coordinated ERP Interfaces Network KPI’s Integrated Operations Focus / Six Sigma Events Multi Process Value Stream Analysis ERP Enterprise KPI’s / Operational Focus JIT JIT Material-go-ahead Production-go-ahead Delivery-go-ahead MRP 40 JIT 2 JIT JIT JIT 25 JIT JIT JIT 25 KANBAN JIS JIT JIS 2 VIN JIS JIS: : (JIS) (JIT) : / / JIT: : JIT JIS JIT 01SAP汽车行业计划与供 应链方案 3 4 3 NO4 NO3 NO2 NO1 3 3 4 4 3 3 X MES AAA-XSX 107 • Biblioteka Baidu " • “ 3 • “5 • “ • “ • “ 200 V8 " 2 2 " 10 20 " " " " = 200 1 1 1 1 11 C1 C1 22 33 C2 C3 C2 C3 +1 44 C4 C4 +2 X 8 10 1 55 C5 C5 A B 11 22 MES - / 11 22 “” C 33 33 SAP SAP Visiprise MES MII Enterprise SAP NETWEAVER / • SAP BI • SAP • • SAP • (SAP ERP) • • XI SAP xMII Manufacturing Integration SAP ME Real Time Decision Focus 100% SUPPLIER INTERACTIONS TOMORROW 100% PHONE, FAX DOC. SUPPLIER PROCESS & E-MAIL EXCHANGE PORTAL COLLAB. Phone and fax remain primary medium for interaction PHONE, FAX DOC. SUPPLIER PROCESS & E-MAIL EXCHANGE PORTAL COLLAB. Phone not primary, but still relevant for many interactions XML gains industry extensions and complements EDI Extranets become more functionally rich Collaboration often mandated by trading partners Engineering Change Requests/Approval Re-order Point Triggers ASN’s